Why Softgel Encapsulation Matters for Supplement Brands
At SREKE, we understand that the softgel encapsulation process is the backbone of delivering high-quality, bioavailable supplements. The global softgel market is projected to reach $8.5 billion by 2028, growing at a CAGR of 6.2% (Grand View Research, 2023). For supplement brand owners, distributors, and e-commerce sellers, mastering this process is critical to ensuring product stability, dosage accuracy, and consumer trust. Common challenges include gel shell formulation, moisture control, and heat-sensitive ingredient protection. Our GMP-certified facility in Guangzhou addresses these challenges with precision engineering and strict quality controls.
Key Manufacturing Considerations at SREKE
Formulation & Dosage Forms
We specialize in oil-based, semi-solid, and powder-filled softgels. Our R&D team optimizes excipients for flowability and stability. For example, we use gelatin or vegetarian alternatives (e.g., hydroxypropyl starch) to meet global dietary preferences. Each batch undergoes viscosity testing to ensure uniform fill weight.
Stability & Encapsulation Technology
Our rotary die encapsulation machines operate at 40–60°C to preserve thermolabile nutrients. We maintain relative humidity below 30% in production areas to prevent shell brittleness. Stability studies under ICH guidelines guarantee 24-month shelf life for most formulations.
Quality Standards
We follow cGMP (21 CFR Part 111), ISO 9001:2015, and HACCP protocols. Every lot includes a Certificate of Analysis (COA) with heavy metal, microbial, and potency testing. Third-party labs verify results for added transparency.
Regulatory Compliance
Whether targeting U.S. FDA or EFSA, we provide documentation for NDI notifications, GRAS status, and EU Novel Foods. Our team navigates country-specific labeling requirements, including Singapore HSA and Japan’s FOSHU regulations.
How SREKE Helps You Get to Market Faster
Our OEM/ODM process is streamlined: concept consultation → formulation → sample runs → mass production → packaging. We offer low MOQs (as low as 5,000 softgels per SKU) to test new markets. Lead times for standard orders are 25–35 business days. What sets us apart is our in-house logistics team that manages compliance documentation and shipping. We support you from raw material sourcing to final delivery, including custom blister packs or bottles with your branding.
Industry Trends and Market Opportunities
Consumer demand for softgels is shifting toward vegan capsules, enteric-coated softgels for targeted release, and multi-ingredient blends. The sports nutrition and beauty-from-within segments are growing fastest. Differentiation strategies include using sustained-release technologies and clean-label ingredients. At SREKE, we’ve seen a 30% increase in requests for softgel size customization (from 5 to 30 minims) to accommodate high-dose formulations. We recommend brand owners focus on clinical-backed claims and transparent sourcing to capture premium segments.
Frequently Asked Questions
What is the typical MOQ for softgel production at SREKE?
Our minimum order quantity is 5,000 softgels per formulation. For custom sizes or complex blends, we may advise a slightly higher MOQ to ensure cost efficiency. We help startups scale with pilot batches.
How long does a softgel OEM project take from concept to finished product?
Typically, 25–35 business days after formulation approval. This includes sample production, stability testing, and final packaging. Rush orders can be expedited to 18–20 days with additional fees.
Do you provide vegetarian softgel options?
Yes, we offer softgels made from hydroxypropyl starch (non-GMO corn or tapioca) and pullulan. These are suitable for vegetarian, vegan, and halal markets. Our vegetarian shells have comparable stability to gelatin.
What certifications do you hold for softgel manufacturing?
We are GMP-certified (FDA-registered), ISO 9001:2015, HACCP, and Halal-certified. We also comply with EU Good Manufacturing Practice for dietary supplements. Third-party lab reports are available upon request.
Ready to launch your supplement brand? SREKE provides GMP-certified OEM/ODM manufacturing for softgels, capsules, tablets, powders, gummies, and liquids. Contact us for a free quote or email [email protected] — we respond within 24 hours.
Visit our factory: SREKE Supplements, Guangzhou, China. www.sreke.com | OEM/ODM/Private Label | Low MOQ | Fast Lead Times